With all kinds of mechanized production lines, complete product series, to meet different customer needs.
Independent laboratory and professional testing equipment, specialists from raw materials to product factory monitoring of the whole process, strict quality control.
The design and development team is strong and can customize products according to the samples or drawings provided by customers.
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READ MOREPrecision mechanical transmission technology
Rack and pinion transmission: This is a common mechanical transmission method that adjusts the height of the armrest by meshing the gear and the rack. In this design, the gear usually has a high-precision tooth shape and module, and the tooth pitch of the rack is also precisely processed. When the drive gear rotates, the rack moves in a certain direction, thereby driving the armrest up or down. In order to ensure the accuracy of fine-tuning, the processing accuracy of the gear and rack is very high, and the error can be controlled within a very small range. For example, precision CNC processing equipment is used to manufacture gears and racks, and the tooth shape error can be controlled within a few microns, so that accurate height fine-tuning can be achieved. In order to ensure smoothness, the surface of the gear and rack will be lubricated to reduce friction resistance, so that they can run smoothly during the transmission process and avoid jamming.
Screw nut transmission: Screw nut transmission is also a technology commonly used for height fine-tuning. The lead screw usually has a high-precision thread, and the nut cooperates with the lead screw. When the lead screw rotates, the nut moves along the axis of the lead screw, thereby driving the armrest to adjust the height. The pitch of the lead screw can be designed to be very small, so that the nut moves very little for each rotation angle, thereby achieving high-precision fine-tuning. For example, the lead screw pitch of some high-end 5D armrest height adjustable ergonomic gaming chairs may be only 1 mm or even less. By accurately controlling the rotation angle of the lead screw, very precise armrest height adjustment can be achieved. In order to ensure smoothness, low-friction materials are usually used between the lead screw and the nut, and strict gap adjustment is performed during assembly to ensure that the two can fit tightly and move smoothly relative to each other.
High-precision positioning technology
Hall sensor positioning: Hall sensor is an electronic component that can detect changes in magnetic fields. In the armrest height fine-tuning system of the gaming chair, a Hall sensor can be installed in the lifting mechanism of the armrest to accurately measure the position of the armrest by detecting changes in the magnetic field. When the height of the armrest changes, the magnetic element connected to the armrest will produce a magnetic field change. The Hall sensor can sense this change in real time and convert it into an electrical signal to transmit to the control system. The control system accurately determines the height position of the armrest based on the received electrical signal, thereby achieving precise control of the armrest height. The accuracy of this positioning method can be very high, usually accurate to the millimeter level or even higher. The Hall sensor has a very fast response speed and can track the position change of the armrest in real time, ensuring the smoothness of the fine-tuning process.
Encoder positioning: An encoder is a device used to measure the rotation angle or displacement. In the armrest height fine-tuning mechanism of the 5D armrest height adjustable ergonomic gaming chair, an encoder can be used to accurately measure the rotation angle of the lead screw or gear, and then calculate the height change of the armrest. Encoders usually have a high resolution and can accurately quantify the rotation angle or displacement into a digital signal. For example, some high-precision encoders can generate thousands of pulse signals per revolution. By counting and processing these pulse signals, the control system can accurately know the rotation angle of the lead screw or gear, thereby accurately controlling the height of the armrest. The encoder has very good accuracy and stability, which can ensure the accuracy and smoothness of the armrest height fine-tuning, and maintain high performance even under long-term use and frequent adjustments.
Intelligent control system technology
Microprocessor control: The armrest height fine-tuning system of the 5D armrest height adjustable ergonomic gaming chair is usually equipped with a microprocessor as the control core. The microprocessor can receive signals from sensors, such as Hall sensors or encoders, process and analyze these signals, and then control the operation of the motor or other drive devices according to the preset program and algorithm to achieve precise adjustment of the armrest height. The microprocessor has powerful computing power and logical control capabilities, can quickly and accurately process various signals, and optimize the fine-tuning process according to different user needs and usage scenarios. For example, users can set different armrest height modes through remote controls or mobile phone applications, and the microprocessor will automatically adjust the armrest height according to the user's choice, and ensure accuracy and smoothness during the adjustment process. The microprocessor can also monitor and diagnose the system in real time. Once an abnormal situation is found, timely measures will be taken to protect and repair it to ensure the stability and reliability of the system.
Fuzzy control algorithm: Fuzzy control algorithm is an intelligent control method based on fuzzy logic, which can handle uncertain and fuzzy information. In the armrest height fine-tuning system of the 5D armrest height adjustable ergonomic gaming chair, the fuzzy control algorithm can automatically adjust the control parameters according to the user's fine-tuning operation of the armrest height and the current position, speed and other information of the armrest to achieve the best fine-tuning effect. For example, when the user performs a small fine-tuning operation, the fuzzy control algorithm will automatically reduce the speed of the drive motor to make the adjustment of the armrest slower and more precise; when the user makes a larger adjustment, the algorithm will appropriately increase the motor speed to speed up the adjustment, but at the same time it will also ensure the accuracy of the adjustment. This adaptive control method can intelligently adjust the fine-tuning process according to different operating conditions and user needs, improve the comfort and satisfaction of the user experience, and ensure the accuracy and smoothness of the fine-tuning.
High-quality materials and processes
Material selection: In order to ensure the accuracy and smoothness of the armrest height fine-tuning function, material selection is very critical. The structural components of the armrest usually use high-strength, high-precision aluminum alloy or steel. These materials have good rigidity and stability, can withstand various forces during the adjustment process of the armrest, and are not easy to deform, thereby ensuring the accuracy of the fine-tuning mechanism. For transmission parts, such as gears and screws, high-quality alloy steel or copper alloy will be used. These materials have good wear resistance and corrosion resistance, can maintain good transmission performance in long-term use, and ensure the smoothness of fine-tuning. In some key parts, high-performance engineering plastics such as polyoxymethylene (POM) will also be used. This material has self-lubrication and low friction coefficient, which can reduce friction between parts and improve the smoothness of fine-tuning.
Manufacturing process: Precision manufacturing process is an important link to ensure the accuracy and smoothness of the handrail height fine-tuning function. In the production process, advanced CNC machining technology is used to manufacture each component to ensure that its dimensional accuracy and form and position tolerances are controlled within a very small range. For example, for transmission parts such as gears and screws, high-precision gear grinding and thread grinding processes will be used to make their tooth shape and thread accuracy reach a very high level. During the assembly process, strict quality control measures will be adopted to accurately install and debug each component to ensure that the matching clearance between each component is uniform and reasonable, thereby ensuring the accuracy and smoothness of the fine-tuning mechanism. The entire armrest system will also be strictly tested and inspected, including accuracy testing, fluency testing, durability testing, etc. Only products that have passed these rigorous tests can be put on the market to ensure that users can enjoy high-quality armrest height fine-tuning functions.
Anji Ruixing Furniture Co., Ltd. has a strong design and development team. These technical strengths and strict quality control also provide strong support for its use of advanced technology to ensure the accuracy and fluency of the armrest height fine-tuning function when producing 5D armrest height adjustable ergonomic gaming chairs, ensuring that each chair can provide users with a high-quality use experience and meet the high-precision and fluency requirements of different customers for the armrest height fine-tuning function of gaming chairs.